Aluminum Formwork System

Aluminum Concrete modular formwork
Material: 6061-T6 aluminium alloy, Thickness of Material: 4mm
Type: Flat formwork, corner formwork, beam formwork, etc.
Formwork Weight: 18-22kg, Thickness of Formwork: 65mm
Safe Working Load: 60kN/m2
Cycle Times: ≥300
Standard: EN755-9, GB/T6892-2015, GB5237.1-2008, JGJ386-2016


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The aluminum formwork was invented in 1962. It has been widely used in North America, Europe, South America, Southeast Asia and China. The aluminum formwork system is a building system used to shape the cast-in-place concrete structure of a building. It is a simple, fast and very profitable modular building system that can realize earthquake-resistant structures in durable, high-quality concrete.
Aluminum formwork is faster than any other system because it is light in weight, easy to assemble and disassemble, and can be transported manually from one layer to another without using a crane.

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The Sampmax Construction aluminum formwork system uses aluminum 6061-T6. Compared with traditional wooden formwork and steel formwork, it has the following characteristics and advantages:

1. It can be reused, and the average use cost is very low
According to correct field practice, the typical number of repeated use may be ≥300 times. When the building is higher than 30 stories, compared with traditional formwork technology, the higher the building, the lower the cost of using aluminum alloy formwork technology. In addition, since 70% to 80% of the aluminum alloy formwork components are standard universal parts, when the used aluminum alloy formwork is applied to other standard layers for construction, only 20% to 30% of the non-standard parts are required. Deepen the design and processing.

2. The construction is convenient and effective
Save labor, because the weight of each panel is greatly reduced by 20-25 kg/m2, the number of workers required to achieve the best performance on the construction site every day is much less.

3. Save construction time
One-time casting, the aluminum formwork allows for integral casting of all walls, floors and stairs to suit any housing project. It allows the pouring of concrete for the exterior walls, interior walls and floor slabs of housing units within one day and within one stage. With one layer of formwork and three layers of pillars, workers can complete the concrete pouring of the first layer in only 4 days.

4. There is no construction waste on site. High-quality finishes can be obtained without plastering
All accessories of the aluminum alloy building formwork system can be reused. After the mold is demolished, there is no garbage on site, and the construction environment is safe, clean and tidy.
After the aluminum building formwork is demolished, the quality of the concrete surface is smooth and clean, which can basically meet the requirements of finishes and fair-faced concrete, without the need for batching, which can save batching costs.

5. Good stability and high bearing capacity
The bearing capacity of most aluminum formwork systems can reach 60KN per square meter, which is enough to meet the bearing capacity requirements of most residential buildings.

6. High residual value
The aluminum used has a high recyclable value, which is more than 35% higher than steel. The aluminum formwork is 100% recyclable at the end of its useful life.

What are the models and types of aluminum formwork systems?
According to the different reinforcement methods of the formwork, the aluminum alloy formwork can be divided into two types: The Tie-Rod System and the Flat-Tie System.
The Tie-Rod aluminum formwork is an aluminum mold that is reinforced by the tie rod. The double-tie rod aluminum mold is mainly composed of aluminum alloy panels, connectors, single tops, opposite-pull screws, backings, diagonal braces and other components. This tie-rod aluminum formwork is widely used in China.
Flat-Tie aluminum formwork is a kind of aluminum mold reinforced by flat tie. The flat tie aluminum mold is mainly composed of aluminum alloy panels, connectors, single tops, pull-tabs, backing, square through buckles, diagonal braces, steel wire rope wind hooks and other components. This kind of aluminum formwork is widely used in high-rise building in America and Southeast Asia.

Which projects can aluminum formwork be widely used in?

• Residential
High-rise buildings ranging from mid-range luxury development projects to social and affordable housing projects.
A low-rise building with multiple block clusters.
High-end landed residential and villa development.
Townhouse.
Single-storey or double-storey residences.

• Commercial
High-rise office building.
Hotel.
Mixed-use development projects (office/hotel/residential).
parking lot.

 

What services can Sampmax Construction provide to help you?

 Schematic design
Before construction, we will do a detailed and accurate analysis of the project and design the construction plan, and cooperate with the modular, systematic and standardized product series of the formwork system to maximize the problems that may be encountered during the construction in the plan design stage. solve.

 Overall trial assembly
Before the Sampmax Construction aluminum formwork system is delivered to the customer, we will conduct a 100% overall trial installation in the factory to solve all possible problems in advance, thereby greatly improving the actual construction speed and accuracy.

 Early dismantling technology
The top mold and support system of our aluminum formwork system have achieved an integrated design, and the early disassembly technology has been integrated into the roof support system, which greatly improves the turnover rate of the formwork. It eliminates the need for a large number of U-shaped brackets and wooden squares in traditional construction, as well as steel pipe fasteners or bowl-buckle scaffolding, and the reasonable design of products and construction methods saves material costs.


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